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Broach Keyway Standard Inch and Metric

Part Number:749-
Broach Keyway Standard Inch and Metric
Broach Keyway Standard Inch and Metric One Pass Push

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Description

Keyway Broaches - American Standard
Keyway broaches are available as standard items in sizes from 1/16” to 1”.
Rake and relief angles are precisely made for efficient broaching of mild steel. Pressures listed are for maximum length of cut. If these lengths must be exceeded, a special Hassay Savage keyway broach should be ordered for minimum length of cut. Pieces may be broached by stacking and clamping.
Keyseating Broaches, Type AF feature superior tooth design and are ground to precision keyway tolerances. For use with Hansford Davis Keyseating machines Models 4, 5 and 15 and available in American Standard and Metric sizes from stock. We also offers Types AFS and GP Keyseating Broaches.
                 
EDP No. Broach Key Way Tolerance Dimensions Number of Shims Minimum Length of Cut Maximum Length of Cut Pressure Required for Max. LOC  
10104 1/16-I .0625" - .0635" 1/8" x 5 1/4" 0 13/64" 1 1/8" 270 lbs  
                 
10106 3/32-I .0932" - .0947" 1/8" x 5 1/4" 0 13/64" 1 1/8" 810 lbs  
                 
10108 1/8-I .1252" - .1262" 1/8" x 5 1/4" 1 13/64" 1 1/8" 720 lbs  
                 
10206 3/32-II .0937" - .0947" 3/16" x 7" 0 19/64" 1 11/16" 990 lbs  
                 
10208 1/8-II .1252" - .1262" 3/16" x 7" 1 19/64" 1 11/16" 780 lbs  
                 
10210 5/32-II .1564" - .1574" 3/16" x 7" 1 19/64" 1 11/16" 1560 lbs  
                 
10212 3/16-II .1877" - .1887" 3/16" x 7" 1 19/64" 1 11/16" 2100 lbs  
                 
10312 3/16-III .1877" - .1887" 3/8" x 11 7/8" 1 13/32" 2 1/2" 1440 lbs  
                 
10316 1/4-III .2502" - .2512" 3/8" x 11 7/8" 1 13/32" 2 1/2" 2580 lbs  
                 
10320 5/16-III .3127" - .3137" 3/8" x 11 7/8" 1 13/32" 2 1/2" 4200 lbs  
                 
10324 3/8-III .3755" - .3765" 3/8" x 11 7/8" 2 13/32" 2 1/2" 3600 lbs  
                 
10420 5/16-IV .3127" - .3137" 9/16" x 13 7/8" 1 3/4" 6" 9250 lbs  
                 
10424 3/8-IV .3755" - .3765" 9/16" x 13 7/8" 2 3/4" 6" 8000 lbs  
                 
10428 7/16-IV .4380" - .4390" 9/16" x 13 7/8" 2 3/4" 6" 11750 lbs  
                 
10432 1/2-IV .5006" - .5016" 9/16" x 13 7/8" 3 3/4" 6" 11000 lbs  
                 
10436 9/16-IV .5630" - .5640" 9/16" x 13 7/8" 3 3/4" 6" 11100 lbs  
                 
10540 5/8-V .6260" - .6270" 3/4" x 15 1/4" 4 3/4" 6" 11500 lbs  
                 
10548 3/4-V .7515" - .7525" 3/4" x 15 1/4" 5 3/4" 6" 13500 lbs  
                 
10656 7/8-VI .8765" - .8775" 1" x 19 1/4" 6 3/4" 6" 11000 lbs  
                 
10664 1-VI 1.0015" - 1.0025" 1" x 19 1/4" 7 3/4" 6" 14000 lbs  
                 
10666 1.125 1.1260" - 1.1270" 1 1/8" x 23" 8 3/4" 6" 15750 lbs  
                 
10668 1.25 1.2510" - 1.2520" 1 1/4" x 23" 9 3/4" 6" 17500 lbs  
                 
10670 1.375 1.3760" - 1.3770" 1 3/8" x 23" 10 3/4" 6" 19250 lbs  
                 
10672 1.5 1.5020" - 1.5030" 1 1/2" x 23" 11 3/4" 6" 21000 lbs  
                 
Keyway Broaches - Metric  
EDP No. Broach J9 Key Way Tolerance Dimensions Number of Shims Minimum Length of Cut Maximum Length of Cut Pressure Required for Max. LOC  
11102 2 mm-I .0782" - .0792" 2 x 2 mm 1/8" x 5 1/4" 0 13/64" 1 1/8"  
                 
11103 3 mm-I .1176" - .1186" 3 x 3 mm 1/8" x 5 1/4" 1 13/64" 1 1/8"  
                 
11204 4 mm-II .1570" - .1580" 4 x 4 mm 1/4" x 7" 1 19/64" 1 11/16"  
                 
11205 5 mm-II .1963" - .1973" 5 x 5 mm 1/4" x 7" 1 19/64" 1 11/16"  
                 
11305 5 mm-III .1963" - .1973" 5 x 5 mm 3/8" x 11 7/8" 1 13/32" 2 1/2"  
                 
11306 6 mm-III .2357" - .2367" 6 x 6 mm 3/8" x 11 7/8" 1 13/32" 2 1/2"  
                 
11307 7 mm-III .2751" - .2761" 7 x 7 mm 3/8" x 11 7/8" 1 13/32" 2 1/2"  
                 
11308 8 mm-III .3145" - .3155" 8 x 7 mm 3/8" x 11 7/8" 1 13/32" 2 1/2"  
                 
11410 10 mm-IV .3932" - .3942" 10 x 8 mm 9/16" x 13 7/8" 2 3/4" 6"  
                 
11412 12 mm-IV .4720" - .4730" 12 x 8 mm 9/16" x 13 7/8" 2 3/4" 6"  
                 
11414 14 mm-IV .5509" - .5519" 14 x 9 mm 9/16" x 13 7/8" 2 3/4" 6"  
                 
11516 16 mm-V .6296" - .6306" 16 x 10 mm 3/4" x 15 1/4" 3 3/4" 6"  
                 
11518 18 mm-V .7083" - .7093" 18 x 11 mm 3/4" x 15 1/4" 3 3/4" 6"  
                 
11620 20 mm-VI .7873" - .7883" 20 x 12 mm 1" x 19 1/4" 3 3/4" 6"  
                 
11622 22 mm-VI .8659" - .8669" 22 x 14 mm 1" x 19 1/4" 4 3/4" 6"  
                 
11624 24 mm-VI .9448" - .9458" 24 x 14 mm 1" x 19 1/4" 4 3/4" 6"  
                 
11625 25 mm-VI .9848" - .9858" 25 x 14 mm 1" x 19 1/4" 4 3/4" 6"  
                 
11628 28 mm 1.1030" - 1.1040" 28 x 14 mm 1 1/8" x 23" 5 3/4" 6"  
                 
11630 30 mm 1.1817" - 1.1827" 30 x 14 mm 1 1/4" x 23" 5 3/4" 6"  
                 
11632 32 mm 1.2605" - 1.2615" 32 x 14 mm 1 1/4" x 23" 5 3/4" 6"  
                 
11636 36 mm 1.4180" - 1.4190" 36 x 14 mm 1 7/16" x 23" 5 3/4" 6"  
                 
P9 Tolerance Keyway Broaches - Metric  
EDP No. Broach P9 Key Way Tolerance Dimensions Number of Shims Minimum Length of Cut Maximum Length of Cut Pressure Required for Max. LOC  
11102P9 2 mm-I .0778" - .0783" 2 x 2 mm 1/8" x 5 1/4" 0 13/64" 1 1/8"  
                 
11103P9 3 mm-I .1172" - .1177" 3 x 3 mm 1/8" x 5 1/4" 1 13/64" 1 1/8"  
                 
11204P9 4 mm-II .1563" - .1568" 4 x 4 mm 1/4" x 7" 1 19/64" 1 11/16"  
                 
11205P9 5 mm-II .1957" - .1962" 5 x 5 mm 1/4" x 7" 1 19/64" 1 11/16"  
                 
11305P9 5 mm-III .1957" - .1962" 5 x 5 mm 3/8" x 11 7/8" 1 13/32" 2 1/2"  
                 
11306P9 6 mm-III .2350" - .2355" 6 x 6 mm 3/8" x 11 7/8" 1 13/32" 2 1/2"  
                 
11308P9 8 mm-III .3137" - .3142" 8 x 7 mm 3/8" x 11 7/8" 1 13/32" 2 1/2"  
                 
11410P9 10 mm-IV .3924" - .3929" 10 x 8 mm 9/16" x 13 7/8" 2 3/4" 6"  
                 
11412P9 12 mm-IV .4710" - .4715" 12 x 8 mm 9/16" x 13 7/8" 2 3/4" 6"  
                 
11414P9 14 mm-IV .5498" - .5503" 14 x 9 mm 9/16" x 13 7/8" 2 3/4" 6"  
                 
11516P9 16 mm-V .6280" - .6285" 16 x 10 mm 3/4" x 15 1/4" 3 3/4" 6"  
                 
11518P9 18 mm-V .7070" - .7075" 18 x 11 mm 3/4" x 15 1/4" 3 3/4" 6"  
                 
11620P9 20 mm-VI .7855" - .7860" 20 x 12 mm 1" x 19 1/4" 3 3/4" 6"  
                 
11622P9 22 mm-VI .8643" - .8648" 22 x 14 mm 1" x 19 1/4" 4 3/4" 6"  
                 
11624P9 24 mm-VI .9430" - .9435" 24 x 14 mm 1" x 19 1/4" 4 3/4" 6"  
                 
11625P9 25 mm-VI .9824" - .9829" 25 x 14 mm 1" x 19 1/4" 4 3/4" 6"  
                 
One Pass Metric Keyway Broaches to ISO H9 Tolerance
EDP No. Description Broach Keyway Tolerance For Standard Millimeter Keys Dimensions Minimum Length od cut Maximum Length od cut Pressure Required for Max. LOC
11103-OP One-pass, no chamfer 3 mm-I .1185" - .1190" 3 x 3 mm 1/8" x 8 1/2" 13/64" 1 1/8" 720 lbs
                 
11204-COP Chamfer, one-pass 4 mm-II .1581" - .1585" 4 x 4 mm 1/4" x 10 3/4" 1/4" 1 1/2" 1510 lbs
                 
11205-COP Chamfer, one-pass 5 mm-II .1975" - .1979" 5 x 5 mm 1/4" x 10 3/4" 1/4" 1 1/2" 2325 lbs
                 
11306-COP Chamfer, one-pass 6 mm-III .2372" - .2376" 6 x 6 mm 3/8" x 18 1/2" 5/16" 1 11/16" 1920 lbs
                 
11308-COP Chamfer, one-pass 8 mm-III .3159" - .3163" 8 x 8 mm 3/8" x 18 1/2" 5/16" 1 11/16" 3020 lbs
                 
Keyway Bushings - American Standard        
EDP No. Diameter Item Name Description Length        
20116 I Collared Bushings for I Broaches 1/4" Collared 1 1/8"        
                 
20120 I Collared Bushings for I Broaches 5/16" Collared 1 1/8"        
                 
20124 I Collared Bushings for I Broaches 3/8" Collared 1 1/8"        
                 
20128 I Collared Bushings for I Broaches 7/16" Collared 1 1/8"        
                 
20132 I Collared Bushings for I Broaches 1/2" Collared 1 1/8"        
                 
20232 II Collared Bushings for II Broaches 1/2" Collared 1 11/16"        
                 
20236 II Collared Bushings for II Broaches 9/16" Collared 1 11/16"        
                 
20240 II Collared Bushings for II Broaches 5/8" Collared 1 11/16"        
                 
20244 II Collared Bushings for II Broaches 11/16" Collared 1 11/16"        
                 
20248 II Collared Bushings for II Broaches 3/4" Collared 1 11/16"        
                 
20252 II Collared Bushings for II Broaches 13/16" Collared 1 11/16"        
                 
20256 II Collared Bushings for II Broaches 7/8" Collared 1 11/16"        
                 
20348 III Collared Bushing for III Broaches 3/4" Collared 2 1/2"        
                 
20352 III Collared Bushing for III Broaches 13/16" Collared 2 1/2"        
                 
20356 III Collared Bushing for III Broaches 7/8" Collared 2 1/2"        
                 
20360 III Collared Bushing for III Broaches 15/16" Collared 2 1/2"        
                 
20364 III Collared Bushing for III Broaches 1" Collared 2 1/2"        
                 
20368 III Collared Bushing for III Broaches 1 1/16" Collared 2 1/2"        
                 
20372 III Collared Bushing for III Broaches 1 1/8" Collared 2 1/2"        
                 
20376 III Collared Bushing for III Broaches 1 3/16" Collared 2 1/2"        
                 
20380 III Collared Bushing for III Broaches 1 1/4" Collared 2 1/2"        
                 
20384 III Collared Bushing for III Broaches 1 5/16" Collared 2 1/2"        
                 
20388 III Collared Bushing for III Broaches 1 3/8" Collared 2 1/2"        
                 
20392 III Collared Bushing for III Broaches 1 7/16" Collared 2 1/2"        
                 
20396 III Collared Bushing for III Broaches 1 1/2" Collared 2 1/2"        
                 
Keyway Bushings - Metric          
EDP No. Diameter Item Name Description          
22106 I Collared Bushings for I Broaches Collared .2362"          
                 
22107 I Collared Bushings for I Broaches Collared .2756"          
                 
22108 I Collared Bushings for I Broaches Collared .315"          
                 
22109 I Collared Bushings for I Broaches Collared .3543"          
                 
22110 I Collared Bushings for I Broaches Collared .3937"          
                 
22211 II Collared Bushings for II Broaches Collared .4331"          
                 
22212 II Collared Bushings for II Broaches Collared .4724"          
                 
22213 II Collared Bushings for II Broaches Collared .5118"          
                 
22214 II Collared Bushings for II Broaches Collared .5512"          
                 
22215 II Collared Bushings for II Broaches Collared .5905"          
                 
22216 II Collared Bushings for II Broaches Collared .6299"          
                 
22217 II Collared Bushings for II Broaches Collared .6693"          
                 
22218 II Collared Bushings for II Broaches Collared .7087"          
                 
22219 II Collared Bushings for II Broaches Collared .748"          
                 
22317 III Collared Bushing for III Broaches Collared .6693"          
                 
22318 III Collared Bushing for III Broaches Collared .7087"          
                 
22319 III Collared Bushing for III Broaches Collared .748"          
                 
22320 III Collared Bushing for III Broaches Collared .7874"          
                 
22322 III Collared Bushing for III Broaches Collared .8661"          
                 
22324 III Collared Bushing for III Broaches Collared .9449"          
                 
22325 III Collared Bushing for III Broaches Collared .9842"          
                 
22326 III Collared Bushing for III Broaches Collared 1.0236"          
                 
22327 III Collared Bushing for III Broaches Collared 1.063"          
                 
22328 III Collared Bushing for III Broaches Collared 1.1024"          
                 
22330 III Collared Bushing for III Broaches Collared 1.1811"          
                 
Shims for Keyway Broaches - American Standard        
EDP No. Size Thicnkness Length Width        
30108 1/8-I .031" 1 3/8" 1/8"        
                 
30208 1/8-II .031" 1 7/8" 3/16"        
                 
30210 5/32-II .042" 1 7/8" 3/16"        
                 
30212 3/16-III .050" 1 7/8" 3/16"        
                 
30312 3/16-III .050" 2 7/8" 3/8"        
                 
30316 1/4-III .062" 2 7/8" 3/8"        
                 
30320 5/16-III .078" 2 7/8" 3/8"        
                 
30324 3/8-III .062" 2 7/8" 3/8"        
                 
30420 5/16-IV .078" 6 1/4" 9/16"        
                 
30424 3/8-IV .062" 6 1/4" 9/16"        
                 
30428 7/16-IV .075" 6 1/4" 9/16"        
                 
30432 1/2-IV .062" 6 1/4" 9/16"        
                 
30436 9/16-IV .062" 6 1/4" 9/16"        
                 
30540 5/8-V .062" 6 3/4" 3/4"        
                 
30548 3/4-V .062" 6 3/4" 3/4"        
                 
30656 7/8-VI .062" 6 3/4" 1"        
                 
30664 1-VI .062" 6 3/4" 1"        
                 
30740 1.125 .062" 7" 1 1/8"        
                 
30750 1.25 .062" 7" 1 1/4"        
                 
30760 1.375 .062" 7" 1 1/4"        
                 
30770 1.5 .062" 7" 1 1/4"        
                 
Shims for Keyway Broaches - Metric        
EDP No. Size Thicnkness Length Width        
31103 3mm-I .031" 1 3/8" 1/8"        
                 
31204 4mm-II .038" 1 7/8" 1/4"        
                 
31205 5mm-II .050" 1 7/8" 1/4"        
                 
31305 5mm-III .047" 2 7/8" 3/8"        
                 
31306 6mm-III .062" 2 7/8" 3/8"        
                 
31307 7mm-III .062" 2 7/8" 3/8"        
                 
31308 8mm-III .078" 2 7/8" 3/8"        
                 
31410 10mm-IV .056" 6 1/4" 9/16"        
                 
31412 12mm-IV .056" 6 1/4" 9/16"        
                 
31414 14mm-IV .062" 6 1/4" 9/16"        
                 
31516 16mm-V .062" 6 3/4" 3/4"        
                 
31518 18mm-V .062" 6 3/4" 3/4"        
                 
31620 20mm-VI .062" 6 3/4" 1"        
                 
31622 22mm-VI .062" 6 3/4" 1"        
                 
31624 24mm-VI .062" 6 3/4" 1"        
                 
31625 25mm-VI .062" 6 3/4" 1"        
                 
31628 28mm .062" 7" 1"        
                 
31630 30mm .062" 7" 1"        
                 
31632 32mm .062" 7" 1 1/4"        
                 
31636 36mm .062" 7" 1 1/4"        
                 
Keyway Broaches Individual Sizes High Speed Steel

Broaching with Keyway Sets or Individual Broaches

Use of Individual Push-Type Keyways Broaches or Keyways Broaches from a Broach Set requires the use of a Bushing and Shim(s).
The Bushing size and Style are determined by the bore diameter of the workpiece as well as the Style of Broach to be used.
"A" Style Broaches are used with "A" Style Bushings, "B" Style Broaches with "B" Style Bushings, etc. The smallest Broaches
cut in one pass and require no Shim. Multiple pass Keyway Broaches are furnished with all necessary Shim(s) unless otherwise noted.
A Shim is required to compensate for the thickness removed following a Keyway Broach's cutting pass. The addition of a Shim to the
bottom of the bushing's slot serves to move the Broach forward towards its standard finished cutting depth. Subsequent passes require
the stacking of Shims. To insure proper support the length of cut must never exceed the length of the bushing being used. All individual
stock Broaches have recommended Minimum and Maximum Length of Cut guidelines which should be followed. Workpieces may be
stacked to establish the Minimum Length of Cut, or to improve the efficiency of the operation as long as the Maximum Length of Cut
 is not exceeded. Proper nesting and clamping of stacked parts is vital when this approach is taken. The workpiece must be solidly fixed
 or nested perfectly square with the baseplate and ram face. Make sure all square and parallel surfaces on the face of the ram and base
 plate remain true. It is essential to maintain a rigid set-up at all times and caution should be taken when stacking parts to maintain the
 integrity of the set-up. Never attempt to exceed the Broach's specified Maximum Length of Cut. Do not use a dull Broach, this may
 result in poor finish or damage to part and increases the danger of breakage. At the beginning of a cut, be sure the Broach is centered
under the ram. Proper alignment is important. After the Broach starts to cut, back off pressure on the ram allowing the Broach to center
 itself, providing for better alignment. If the Broach moves out of alignment after starting cut, back off the pressure on the ram and align
 the broach itself. Repeat this procedure during successive cuts. This will assure a perfectly straight broached hole.

Select the right Bushing for the bore (sizes are plainly marked) and insert in the bore of workpiece.
Insert Broach (which is also plainly marked for size) into the Bushing slot and check alignment.
Place this assembly in the press, be sure the Broach is centered under the ram.Lubricate.
Apply pressure to the Broach - back off pressure on the ram allowing the Broach to center itself,
providing for better alignment. If the Broach moves out of alignment after starting cut, back off the pressure on the ram and align the
broach itself - reapply pressure to push Broach through the work.Clean Broach using a stiff brush to remove chips from cutting section.
Insert Shim and repeat steps 3 thru 6 as required to obtain
exact keyway depth.

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