Broach Keyway Standard Inch and Metric ID 749-

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Keyway Broaches - American Standard
Keyway broaches are available as standard items in sizes from 1/16” to 1”. Broach Keyway Standard Inch and Metric ID 749-
Rake and relief angles are precisely made for efficient broaching of mild steel. Pressures listed are for maximum length of cut. If these lengths must be exceeded, a special Hassay Savage keyway broach should be ordered for minimum length of cut. Pieces may be broached by stacking and clamping.
Keyseating Broaches, Type AF feature superior tooth design and are ground to precision keyway tolerances. For use with Hansford Davis Keyseating machines Models 4, 5 and 15 and available in American Standard and Metric sizes from stock. We also offers Types AFS and GP Keyseating Broaches.

EDP No.	Broach	Key Way Tolerance	Dimensions	Number of Shims	Minimum Length of Cut	Maximum Length of Cut	Pressure Required for Max. LOC
10104	1/16-I	.0625" - .0635"	1/8" x 5 1/4"	0	13/64"	1 1/8"	270 lbs

10106	3/32-I	.0932" - .0947"	1/8" x 5 1/4"	0	13/64"	1 1/8"	810 lbs

10108	1/8-I	.1252" - .1262"	1/8" x 5 1/4"	1	13/64"	1 1/8"	720 lbs

10206	3/32-II	.0937" - .0947"	3/16" x 7"	0	19/64"	1 11/16"	990 lbs

10208	1/8-II	.1252" - .1262"	3/16" x 7"	1	19/64"	1 11/16"	780 lbs

10210	5/32-II	.1564" - .1574"	3/16" x 7"	1	19/64"	1 11/16"	1560 lbs

10212	3/16-II	.1877" - .1887"	3/16" x 7"	1	19/64"	1 11/16"	2100 lbs

10312	3/16-III	.1877" - .1887"	3/8" x 11 7/8"	1	13/32"	2 1/2"	1440 lbs

10316	1/4-III	.2502" - .2512"	3/8" x 11 7/8"	1	13/32"	2 1/2"	2580 lbs

10320	5/16-III	.3127" - .3137"	3/8" x 11 7/8"	1	13/32"	2 1/2"	4200 lbs

10324	3/8-III	.3755" - .3765"	3/8" x 11 7/8"	2	13/32"	2 1/2"	3600 lbs

10420	5/16-IV	.3127" - .3137"	9/16" x 13 7/8"	1	3/4"	6"	9250 lbs

10424	3/8-IV	.3755" - .3765"	9/16" x 13 7/8"	2	3/4"	6"	8000 lbs

10428	7/16-IV	.4380" - .4390"	9/16" x 13 7/8"	2	3/4"	6"	11750 lbs

10432	1/2-IV	.5006" - .5016"	9/16" x 13 7/8"	3	3/4"	6"	11000 lbs

10436	9/16-IV	.5630" - .5640"	9/16" x 13 7/8"	3	3/4"	6"	11100 lbs

10540	5/8-V	.6260" - .6270"	3/4" x 15 1/4"	4	3/4"	6"	11500 lbs

10548	3/4-V	.7515" - .7525"	3/4" x 15 1/4"	5	3/4"	6"	13500 lbs

10656	7/8-VI	.8765" - .8775"	1" x 19 1/4"	6	3/4"	6"	11000 lbs

10664	1-VI	1.0015" - 1.0025"	1" x 19 1/4"	7	3/4"	6"	14000 lbs

10666	1.125	1.1260" - 1.1270"	1 1/8" x 23"	8	3/4"	6"	15750 lbs

10668	1.25	1.2510" - 1.2520"	1 1/4" x 23"	9	3/4"	6"	17500 lbs

10670	1.375	1.3760" - 1.3770"	1 3/8" x 23"	10	3/4"	6"	19250 lbs

10672	1.5	1.5020" - 1.5030"	1 1/2" x 23"	11	3/4"	6"	21000 lbs

Keyway Broaches - Metric
EDP No.	Broach	J9 Key Way Tolerance	Dimensions	Number of Shims	Minimum Length of Cut	Maximum Length of Cut	Pressure Required for Max. LOC
11102	2 mm-I	.0782" - .0792"	2 x 2 mm	1/8" x 5 1/4"	0	13/64"	1 1/8"

11103	3 mm-I	.1176" - .1186"	3 x 3 mm	1/8" x 5 1/4"	1	13/64"	1 1/8"

11204	4 mm-II	.1570" - .1580"	4 x 4 mm	1/4" x 7"	1	19/64"	1 11/16"

11205	5 mm-II	.1963" - .1973"	5 x 5 mm	1/4" x 7"	1	19/64"	1 11/16"

11305	5 mm-III	.1963" - .1973"	5 x 5 mm	3/8" x 11 7/8"	1	13/32"	2 1/2"

11306	6 mm-III	.2357" - .2367"	6 x 6 mm	3/8" x 11 7/8"	1	13/32"	2 1/2"

11307	7 mm-III	.2751" - .2761"	7 x 7 mm	3/8" x 11 7/8"	1	13/32"	2 1/2"

11308	8 mm-III	.3145" - .3155"	8 x 7 mm	3/8" x 11 7/8"	1	13/32"	2 1/2"

11410	10 mm-IV	.3932" - .3942"	10 x 8 mm	9/16" x 13 7/8"	2	3/4"	6"

11412	12 mm-IV	.4720" - .4730"	12 x 8 mm	9/16" x 13 7/8"	2	3/4"	6"

11414	14 mm-IV	.5509" - .5519"	14 x 9 mm	9/16" x 13 7/8"	2	3/4"	6"

11516	16 mm-V	.6296" - .6306"	16 x 10 mm	3/4" x 15 1/4"	3	3/4"	6"

11518	18 mm-V	.7083" - .7093"	18 x 11 mm	3/4" x 15 1/4"	3	3/4"	6"

11620	20 mm-VI	.7873" - .7883"	20 x 12 mm	1" x 19 1/4"	3	3/4"	6"

11622	22 mm-VI	.8659" - .8669"	22 x 14 mm	1" x 19 1/4"	4	3/4"	6"

11624	24 mm-VI	.9448" - .9458"	24 x 14 mm	1" x 19 1/4"	4	3/4"	6"

11625	25 mm-VI	.9848" - .9858"	25 x 14 mm	1" x 19 1/4"	4	3/4"	6"

11628	28 mm	1.1030" - 1.1040"	28 x 14 mm	1 1/8" x 23"	5	3/4"	6"

11630	30 mm	1.1817" - 1.1827"	30 x 14 mm	1 1/4" x 23"	5	3/4"	6"

11632	32 mm	1.2605" - 1.2615"	32 x 14 mm	1 1/4" x 23"	5	3/4"	6"

11636	36 mm	1.4180" - 1.4190"	36 x 14 mm	1 7/16" x 23"	5	3/4"	6"

P9 Tolerance Keyway Broaches - Metric
EDP No.	Broach	P9 Key Way Tolerance	Dimensions	Number of Shims	Minimum Length of Cut	Maximum Length of Cut	Pressure Required for Max. LOC
11102P9	2 mm-I	.0778" - .0783"	2 x 2 mm	1/8" x 5 1/4"	0	13/64"	1 1/8"

11103P9	3 mm-I	.1172" - .1177"	3 x 3 mm	1/8" x 5 1/4"	1	13/64"	1 1/8"

11204P9	4 mm-II	.1563" - .1568"	4 x 4 mm	1/4" x 7"	1	19/64"	1 11/16"

11205P9	5 mm-II	.1957" - .1962"	5 x 5 mm	1/4" x 7"	1	19/64"	1 11/16"

11305P9	5 mm-III	.1957" - .1962"	5 x 5 mm	3/8" x 11 7/8"	1	13/32"	2 1/2"

11306P9	6 mm-III	.2350" - .2355"	6 x 6 mm	3/8" x 11 7/8"	1	13/32"	2 1/2"

11308P9	8 mm-III	.3137" - .3142"	8 x 7 mm	3/8" x 11 7/8"	1	13/32"	2 1/2"

11410P9	10 mm-IV	.3924" - .3929"	10 x 8 mm	9/16" x 13 7/8"	2	3/4"	6"

11412P9	12 mm-IV	.4710" - .4715"	12 x 8 mm	9/16" x 13 7/8"	2	3/4"	6"

11414P9	14 mm-IV	.5498" - .5503"	14 x 9 mm	9/16" x 13 7/8"	2	3/4"	6"

11516P9	16 mm-V	.6280" - .6285"	16 x 10 mm	3/4" x 15 1/4"	3	3/4"	6"

11518P9	18 mm-V	.7070" - .7075"	18 x 11 mm	3/4" x 15 1/4"	3	3/4"	6"

11620P9	20 mm-VI	.7855" - .7860"	20 x 12 mm	1" x 19 1/4"	3	3/4"	6"

11622P9	22 mm-VI	.8643" - .8648"	22 x 14 mm	1" x 19 1/4"	4	3/4"	6"

11624P9	24 mm-VI	.9430" - .9435"	24 x 14 mm	1" x 19 1/4"	4	3/4"	6"

11625P9	25 mm-VI	.9824" - .9829"	25 x 14 mm	1" x 19 1/4"	4	3/4"	6"

One Pass Metric Keyway Broaches to ISO H9 Tolerance
EDP No.	Description	Broach	Keyway Tolerance	For Standard Millimeter Keys	Dimensions	Minimum Length od cut	Maximum Length od cut	Pressure Required for Max. LOC
11103-OP	One-pass, no chamfer	3 mm-I	.1185" - .1190"	3 x 3 mm	1/8" x 8 1/2"	13/64"	1 1/8"	720 lbs

11204-COP	Chamfer, one-pass	4 mm-II	.1581" - .1585"	4 x 4 mm	1/4" x 10 3/4"	1/4"	1 1/2"	1510 lbs

11205-COP	Chamfer, one-pass	5 mm-II	.1975" - .1979"	5 x 5 mm	1/4" x 10 3/4"	1/4"	1 1/2"	2325 lbs

11306-COP	Chamfer, one-pass	6 mm-III	.2372" - .2376"	6 x 6 mm	3/8" x 18 1/2"	5/16"	1 11/16"	1920 lbs

11308-COP	Chamfer, one-pass	8 mm-III	.3159" - .3163"	8 x 8 mm	3/8" x 18 1/2"	5/16"	1 11/16"	3020 lbs

Keyway Bushings - American Standard
EDP No.	Diameter	Item Name	Description	Length
20116	I Collared Bushings for I Broaches	1/4"	Collared	1 1/8"

20120	I Collared Bushings for I Broaches	5/16"	Collared	1 1/8"

20124	I Collared Bushings for I Broaches	3/8"	Collared	1 1/8"

20128	I Collared Bushings for I Broaches	7/16"	Collared	1 1/8"

20132	I Collared Bushings for I Broaches	1/2"	Collared	1 1/8"

20232	II Collared Bushings for II Broaches	1/2"	Collared	1 11/16"

20236	II Collared Bushings for II Broaches	9/16"	Collared	1 11/16"

20240	II Collared Bushings for II Broaches	5/8"	Collared	1 11/16"

20244	II Collared Bushings for II Broaches	11/16"	Collared	1 11/16"

20248	II Collared Bushings for II Broaches	3/4"	Collared	1 11/16"

20252	II Collared Bushings for II Broaches	13/16"	Collared	1 11/16"

20256	II Collared Bushings for II Broaches	7/8"	Collared	1 11/16"

20348	III Collared Bushing for III Broaches	3/4"	Collared	2 1/2"

20352	III Collared Bushing for III Broaches	13/16"	Collared	2 1/2"

20356	III Collared Bushing for III Broaches	7/8"	Collared	2 1/2"

20360	III Collared Bushing for III Broaches	15/16"	Collared	2 1/2"

20364	III Collared Bushing for III Broaches	1"	Collared	2 1/2"

20368	III Collared Bushing for III Broaches	1 1/16"	Collared	2 1/2"

20372	III Collared Bushing for III Broaches	1 1/8"	Collared	2 1/2"

20376	III Collared Bushing for III Broaches	1 3/16"	Collared	2 1/2"

20380	III Collared Bushing for III Broaches	1 1/4"	Collared	2 1/2"

20384	III Collared Bushing for III Broaches	1 5/16"	Collared	2 1/2"

20388	III Collared Bushing for III Broaches	1 3/8"	Collared	2 1/2"

20392	III Collared Bushing for III Broaches	1 7/16"	Collared	2 1/2"

20396	III Collared Bushing for III Broaches	1 1/2"	Collared	2 1/2"

Keyway Bushings - Metric
EDP No.	Diameter	Item Name	Description
22106	I Collared Bushings for I Broaches	Collared	.2362"

22107	I Collared Bushings for I Broaches	Collared	.2756"

22108	I Collared Bushings for I Broaches	Collared	.315"

22109	I Collared Bushings for I Broaches	Collared	.3543"

22110	I Collared Bushings for I Broaches	Collared	.3937"

22211	II Collared Bushings for II Broaches	Collared	.4331"

22212	II Collared Bushings for II Broaches	Collared	.4724"

22213	II Collared Bushings for II Broaches	Collared	.5118"

22214	II Collared Bushings for II Broaches	Collared	.5512"

22215	II Collared Bushings for II Broaches	Collared	.5905"

22216	II Collared Bushings for II Broaches	Collared	.6299"

22217	II Collared Bushings for II Broaches	Collared	.6693"

22218	II Collared Bushings for II Broaches	Collared	.7087"

22219	II Collared Bushings for II Broaches	Collared	.748"

22317	III Collared Bushing for III Broaches	Collared	.6693"

22318	III Collared Bushing for III Broaches	Collared	.7087"

22319	III Collared Bushing for III Broaches	Collared	.748"

22320	III Collared Bushing for III Broaches	Collared	.7874"

22322	III Collared Bushing for III Broaches	Collared	.8661"

22324	III Collared Bushing for III Broaches	Collared	.9449"

22325	III Collared Bushing for III Broaches	Collared	.9842"

22326	III Collared Bushing for III Broaches	Collared	1.0236"

22327	III Collared Bushing for III Broaches	Collared	1.063"

22328	III Collared Bushing for III Broaches	Collared	1.1024"

22330	III Collared Bushing for III Broaches	Collared	1.1811"

Shims for Keyway Broaches - American Standard
EDP No.	Size	Thicnkness	Length	Width
30108	1/8-I	.031"	1 3/8"	1/8"

30208	1/8-II	.031"	1 7/8"	3/16"

30210	5/32-II	.042"	1 7/8"	3/16"

30212	3/16-III	.050"	1 7/8"	3/16"

30312	3/16-III	.050"	2 7/8"	3/8"

30316	1/4-III	.062"	2 7/8"	3/8"

30320	5/16-III	.078"	2 7/8"	3/8"

30324	3/8-III	.062"	2 7/8"	3/8"

30420	5/16-IV	.078"	6 1/4"	9/16"

30424	3/8-IV	.062"	6 1/4"	9/16"

30428	7/16-IV	.075"	6 1/4"	9/16"

30432	1/2-IV	.062"	6 1/4"	9/16"

30436	9/16-IV	.062"	6 1/4"	9/16"

30540	5/8-V	.062"	6 3/4"	3/4"

30548	3/4-V	.062"	6 3/4"	3/4"

30656	7/8-VI	.062"	6 3/4"	1"

30664	1-VI	.062"	6 3/4"	1"

30740	1.125	.062"	7"	1 1/8"

30750	1.25	.062"	7"	1 1/4"

30760	1.375	.062"	7"	1 1/4"

30770	1.5	.062"	7"	1 1/4"

Shims for Keyway Broaches - Metric
EDP No.	Size	Thicnkness	Length	Width
31103	3mm-I	.031"	1 3/8"	1/8"

31204	4mm-II	.038"	1 7/8"	1/4"

31205	5mm-II	.050"	1 7/8"	1/4"

31305	5mm-III	.047"	2 7/8"	3/8"

31306	6mm-III	.062"	2 7/8"	3/8"

31307	7mm-III	.062"	2 7/8"	3/8"

31308	8mm-III	.078"	2 7/8"	3/8"

31410	10mm-IV	.056"	6 1/4"	9/16"

31412	12mm-IV	.056"	6 1/4"	9/16"

31414	14mm-IV	.062"	6 1/4"	9/16"

31516	16mm-V	.062"	6 3/4"	3/4"

31518	18mm-V	.062"	6 3/4"	3/4"

31620	20mm-VI	.062"	6 3/4"	1"

31622	22mm-VI	.062"	6 3/4"	1"

31624	24mm-VI	.062"	6 3/4"	1"

31625	25mm-VI	.062"	6 3/4"	1"

31628	28mm	.062"	7"	1"

31630	30mm	.062"	7"	1"

31632	32mm	.062"	7"	1 1/4"

31636	36mm	.062"	7"	1 1/4"

Keyway Broaches Individual Sizes High Speed Steel

Broaching with Keyway Sets or Individual Broaches

Use of Individual Push-Type Keyways Broaches or Keyways Broaches from a Broach Set requires the use of a Bushing and Shim(s).
The Bushing size and Style are determined by the bore diameter of the workpiece as well as the Style of Broach to be used.
"A" Style Broaches are used with "A" Style Bushings, "B" Style Broaches with "B" Style Bushings, etc. The smallest Broaches
cut in one pass and require no Shim. Multiple pass Keyway Broaches are furnished with all necessary Shim(s) unless otherwise noted.
A Shim is required to compensate for the thickness removed following a Keyway Broach's cutting pass. The addition of a Shim to the
bottom of the bushing's slot serves to move the Broach forward towards its standard finished cutting depth. Subsequent passes require
the stacking of Shims. To insure proper support the length of cut must never exceed the length of the bushing being used. All individual
stock Broaches have recommended Minimum and Maximum Length of Cut guidelines which should be followed. Workpieces may be
stacked to establish the Minimum Length of Cut, or to improve the efficiency of the operation as long as the Maximum Length of Cut
is not exceeded. Proper nesting and clamping of stacked parts is vital when this approach is taken. The workpiece must be solidly fixed
or nested perfectly square with the baseplate and ram face. Make sure all square and parallel surfaces on the face of the ram and base
plate remain true. It is essential to maintain a rigid set-up at all times and caution should be taken when stacking parts to maintain the
integrity of the set-up. Never attempt to exceed the Broach's specified Maximum Length of Cut. Do not use a dull Broach, this may
result in poor finish or damage to part and increases the danger of breakage. At the beginning of a cut, be sure the Broach is centered
under the ram. Proper alignment is important. After the Broach starts to cut, back off pressure on the ram allowing the Broach to center
itself, providing for better alignment. If the Broach moves out of alignment after starting cut, back off the pressure on the ram and align
the broach itself. Repeat this procedure during successive cuts. This will assure a perfectly straight broached hole.

Select the right Bushing for the bore (sizes are plainly marked) and insert in the bore of workpiece.
Insert Broach (which is also plainly marked for size) into the Bushing slot and check alignment.
Place this assembly in the press, be sure the Broach is centered under the ram.Lubricate.
Apply pressure to the Broach - back off pressure on the ram allowing the Broach to center itself,
providing for better alignment. If the Broach moves out of alignment after starting cut, back off the pressure on the ram and align the
broach itself - reapply pressure to push Broach through the work.Clean Broach using a stiff brush to remove chips from cutting section.
Insert Shim and repeat steps 3 thru 6 as required to obtain
exact keyway depth.

Keyway Broach Sets High Speed Steel Metric, Imperial Inch Sizes ID 750-

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Broach Keyway Standard Inch and Metric ID 749-

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