End Mills

All Carbide & Diamond Tooling Brand cutting tools are manufactured state of the art equipment and are available with premium coatings and substrates which optimize the performance of our cutting tools within the target material groups. Advanced geometry and grinding and honing produce superior cutting edge on our cutting tools. The new nano coatings possess improved wear resistance, chemical and thermal stability and a smooth surface finish which allows chips to flow easily over the surface of the tools, thus contributing to better performance and longer tool life. The ultra-fine grain carbide substrates offer the optimal combination of wear resistance and edge strength.

Sub-Categories

Aluminum Non Ferrous End Mills
An Extensive Selection Carbide End mills for High Performance cutting of Aluminum and Nor Ferrous Applications, Roughing Finishing, Radius End, Ball Nose, Stub length,Long Extra Long, Reduced Neck Extended Reach, 30, 37 45 50 Degree Helix

Drill Mill 60 82 90 120 Degree Solid Carbide DrillMill
Applications: • Chamfering • Countersinking • Drilling • Side Milling • Spotting

Roughing End Mills
An extensive selection of carbide roughing end mills.Fine Pitch Roughers,Coarse Pitch Roughers, High Helix Roughers. Square Radius and Ball Nose. For High Speed Milling of Aluminum, alloys,Brass,Bronze,Carbon Steel, Cast Steel,Cooper, Plastic,Inconel,Steel,Stainless Steel, Titanium and tool Steels

Tapered End Mills
CDTooling Made in USA Carbide tapered end mills are used in the mold-making industry and are popular in machining operations where there is a need to produce angled surfaces.square or ball end available with TiAIN coating 1/2-45 degree angle

2 Flute Carbide End Mills, Single, Double End Stub To Extra Long Lengths
2 Flute Carbide End Mills, Single, Double End Stub To Extra Long Lengths, 2 Flute geometry allows for maximum chip removal and roughing capabilities Materials: Cast iron, non-ferrous metals, plastics and abrasive materials

3 Flute, Single and Double End Stub To Extra Long Lengths
3 Flute geometry allows for less chatter and better work piece finishes, using a stronger geometry than 2 flute endmills Applications: Slotting and Pocketing Materials: Cast iron, non-ferrous metals, plastics and abrasive type materials

4 Flute, Single and Double End Stub To Extra Long Lengths
4 Flute Carbide End Mills Single, Double End, Stub, Regular, Long, Extra Long, XX Long 1/64 to 1-1/4 Inch Diameter, From 1-1/2 to 12 Inch Overall Length Square, Radius and Ball End

Spherical Ball Carbide End Mills 220, 272, 300 Degree
Spherical Ball Carbide End Mills 220, 272, 300 Degree

Variable Index Hi Performance End Mills
--Slotting, Roughing,Profiling and Finishing --Chatter Free Machining --Alloy Steels, Cast Iron, Titanium, Stainless Steel, High Temp and All Ferrous Materials up to 5- HRc, --Higher SFM, Heaver Chip Load --Eccentric Relief --4,5 and 6 Flute --Square End, Ball Nose and Many Corner Radius, --High Performance Premium Coating --Made in USA

Products (Total Items: 11 )

2 Flute Corner Radius - .125 1/8 - 1.00 1 Inch - 42 Degree Helix Aluminum High Performance Endmills ID 15198-

$12.99

Availabilty In Stock

3 Flute Ballnose - .125 1/8 - 1.00 1 Inch - 42 Degree Helix Aluminum High Performance Endmills ID 15197-

$16.99

Availabilty In Stock

3 Flute Corner Radius - .125 1/8 - 1.00 1 Inch - Rougher-Finishers Chipbreaker Style - High Performance Endmills ID 15206-

$11.99

Availabilty In Stock

3 Flute Square - .125 1/8 - 1.00 1 Inch - 42 Degree Helix Corner Aluminum High Performance Endmills ID 826-

$13.99

Availabilty In Stock

4 Flute Corner Radius - .125 1/8 - 1.00 1 Inch - Rougher-Finishers Chipbreaker Style - High Performance Endmills ID 15209-

$11.99

Availabilty In Stock

Carbide Internal Micro Finishing Mills 3/64 (.047) to 15/32 (.469) Diameter ID 2001-

$27.00

Availabilty: In Stock

Corner Chamfer - .187 3/16 - 1.00 1 Inch - Coarse Pitch Roughers Progressive Geometry - High Performance Endmills ID 15213-

$26.99

Availabilty In Stock

Corner Chamfer - .250 1/4 - 1.00 1 Inch - Medium Pitch Roughers Progressive Unequal Index Geometry - High Performance Endmills ID 15212-

$26.99

Availabilty In Stock

End Mill Carbide 3, 4, 5, 6 Flute for Titanium, Inconel, Stainless, Steel up to HRc 45 Jet Power

$17.29

Availabilty In Stock

End Mill: Variable Helix V7 Carbide End Mills 4 and 5 Flute Square Radius and Ball End

$11.15

Availabilty In Stock

End MIll: X-Power Carbide End Mills High Speed Cutting Alloy Steel to HRc70

$11.42

Availabilty In Stock

An endmill is a type of milling cutter, a cutting tool used in industrial milling applications. It is distinguished from the drill bit in its application, geometry, and manufacture. While a drill bit can only cut in the axial direction, a milling bit can generally cut in all directions, though some cannot cut axially.

Endmills are used in milling applications such as profile milling, tracer milling, face milling, and plunging.
Contents

    1 Types
    2 Geometry and tools
    3 See also
    4 References

Types

Several broad categories of end- and face-milling tools exist, such as center-cutting versus non-center-cutting (whether the mill can take plunging cuts); and categorization by number of flutes; by helix angle; by material; and by coating material. Each category may be further divided by specific application and special geometry.

It is becoming increasingly common for traditional solid endmills to be replaced by more cost-effective inserted cutting tools (which, though more expensive initially, reduce tool-change times and allow for the easy replacement of worn or broken cutting edges rather than the entire tool).

Endmills are sold in both imperial and metric shank and cutting diameters. In the USA, metric is readily available, but it is only used in some machine shops and not others; in Canada, due to the country's proximity to the US, much the same is true. In Asia and Europe, while imperial is readily available, metric diameters are standard.
Geometry and tools

A variety of grooves, slots, and pockets in the workpiece may be produced from a variety of tool bits. Common tool bit types are: square end cutters, ball end cutters, t-slot cutters, and shell mills. Square end cutters can mill square slots, pockets, and edges. Ball end cutters mill radiused slots or fillets. T-slot cutters mill exactly that: t-shaped slots. Shell end cutters are used for large flat surfaces and for angle cuts. There are variations of these tool types as well.

There are four critical angles of each cutting tool: end cutting edge angle, axial relief angle, radial relief angle, and radial rake angle. See graph for common values.

Depending on the material being milled, and what task should be performed, different tool types and geometry may be used. For instance, when milling a material like aluminium, it may be advantageous to use a tool with very deep, polished flutes and a very sharp cutting edge. When machining a tough material such as stainless steel, however, shallow flutes and a squared-off cutting edge will optimize material removal and tool life.

A wide variety of materials are used to produce the cutting tools. Carbide inserts are the most common because they are good for high production milling. High speed steel is commonly used when a special tool shape is needed, not usually used for high production processes. Ceramics inserts are typically used in high speed machining with high production. Diamond inserts are typically used on products that require tight tolerances, typically consisting of high surface qualities (nonferrous or nonmetallic materials). In the early 1990s, use of coatings to reduce wear and friction (among other things) became more common. Most of these coatings are referred to by their chemical composition, such as:
Aluminium titanium nitride (AlTiN) coated endmills, coated using the cathodic arc deposition technique

    TiN (a basic yellowish coating that has fallen out of wide use)
    TiCN (a popular bluish-grey coating)
    TiAlN and AlTiN (an extremely popular dark purple coating)
    TiAlCrN, AlTiCrN and AlCrTiN (PVD coating).
    PCD veins. Though not a coating some endmills are manufactured with a 'vein' of polycrystaline diamond. The vein is formed in a high temperature-high pressure environment. The vein is formed in a blank and then the material is ground out along the vein to form the cutting edge. The tools can be very costly, however can last many times longer than other tooling.

Advances in endmill coatings are being made, however, with coatings such as Amorphous Diamond and nanocomposite PVD coatings beginning to be seen at high-end shops.

Endmills are typically made on CNC (computer numeric controlled) tool and cutter grinder machines under high-pressure lubricants such as water, water-soluble oil, and high-flashpoint oil. Grinding inside the machine is accomplished with abrasive wheels mounted on a spindle (and in some cases, multiple spindles). Depending on what material is being ground, these wheels are made with industrial diamond (when grinding tungsten carbide), cubic boron nitride (when grinding cobalt steel), and other materials (when grinding, for instance, ceramics), set in a bond (sometimes copper).